1983 Yamaha XV500K Virago Motorcycle Service Manual

Description: Customer Service: 1-800-426-4214 1983 Yamaha XV500K Virago Motorcycle Service Manual Note: While we do our best to provide accurate up to date photos, book covers and packaging vary with date of manufacture. This is NOT a collectible repair manual, it is the current printing. Seller not responsible for the manufacturer's print quality. This 1983 Yamaha XV500K Virago Service Manual is a reproduction of the original out of print 1983 Yamaha XV500K Virago Motorcycle Service Manual. It provides detailed service information, step-by-step repair instruction and maintenance specifications for 1983 Yamaha XV500K Virago motorcycles. This book has a color cover as shown and is bound together using a sturdy lay-flat binding so you can put it down on your workbench and it will stay open to the page you need. Table of Contents GENERAL INFORMATION MOTORCYCLE IDENTIFICATION Engine Serial Number Vehicle Identification Number SPECIAL TOOLS For Tune-Up For Engine Service For Chassis Service For Middle Gear Service For Shaft Drive Service For Electrical Components PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION MAINTENANCE INTERVALS CHARTS PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM GENERAL MAINTENANCE/LUBRICATION ENGINE Valve Clearance Adjustment Spark Plug Crankcase Ventilation System Fuel Line Exhaust System Carburetor Synchronization Idle Speed Engine Oil Clutch Adjustment Checking Ignition Timing Compression Pressure Measurement CHASSIS Final Gear Oil Air Filter Front and Rear Brake Brake Light Switch Adjustment Front Brake Pad Rear Brake Shoe Brake Fluid Cable Inspection and Lubrication Brake and Change Pedals/Brake and Clutch Levers Centerstand and Sidestand Front Fork Oil Change Rear Shock Absorber Adjustment Steering Head Adjustment Wheel Bearings Front Wheel Rear Wheel Fuel Cock Tubeless Tires and Aluminum Wheels ELECTRICAL Battery Headlight Fuse ENGINE OVERHAUL ENGINE REMOVAL Preparation for Removal Fuel Tank Air Filter Battery Exhaust Pipes and Mufflers Leads and Couplers Cables and Pipes Footrests, Sidestand and Muffler Brackets Engine Removal ENGINE DISASSEMBLY Engine-Mounting Bracket and Carburetors Cylinder Heads and Cylinders Piston Pin and Piston Crankcase Covers, Starter Motor, and Oil Pump Flywheel Clutch and Primary Gears Shifter and Oil Strainer Crankcase INSPECTION AND REPAIR Cylinder Head Disassembly Cylinder Head Valves, Valve Guides, Valve Seats, and Valve Springs Rocker Arms and Rocker Arm Shafts Camshafts, Cylinder Head Assembly and Cam Sprockets Cylinder Head Assembly Cam Sprocket Cylinder Piston, Piston Rings, and Piston Pin Crankcase Bearings and Oil Seals Crankshaft and Connecting Rod Oil Pump Primary Drive Clutch Transmission Starter Drives ENGINE ASSEMBLY AND ADJUSTMENT Important Information Left-Side Crankcase Right-Side Crankcase Crankcase Assembly Shifter Front-Cylinder Cam Chain and Drive Gears Clutch Rear-Cylinder Cam Chain and Flywheel Starter Motor and Starter Idle Gear #1 Crankcase Covers, Oil Filter, and Oil Strainer Pistons, Cam Chain Guides, and Cylinders Cylinder Head, Rocker Arm, and Camshaft Carburetors and Ignition Coils Mounting the Engine MIDDLE GEAR SERVICE Gear Lash Measurement Gear Lash Adjustment Removal Disassembly Inspection Assembly and Adjustment CARBURETION CARBURETOR Section View Specifications Disassembly Inspection Assembly Adjustment COASTING ENRICHER Operation Maintenance FUEL PUMP Operation Disassembly Inspection Assembly AIR CLEANER AND CRANKCASE VENTILATION SYSTEM CHASSIS FRONT WHEEL Removal Front Axle Inspection Front Wheel Inspection Replacing the Wheel Bearings Installing the Front Wheel REAR WHEEL Removal Checking Brake Shoe Wear Brake Drum Brake Shoe Plate Rear Axle Inspection Replacing the Wheel Bearings Rear Wheel Inspection Installing the Rear Wheel FRONT BRAKE Brake Pad Replacement Caliper Disassembly Master Cylinder Disassembly Brake Inspection and Repair Brake Assembly FRONT FORK Removal and Disassembly Inspection Assembly STEERING HEAD Adjustment Removal Inspection Assembly REAR SHOCK ABSORBER Removal Inspection Note on Disposal Installation and Adjustment- SWINGARM Free Play Inspection Removal Inspection and Lubrication Assembly CABLES AND FITTINGS Cable Maintenance Throttle Maintenance SHAFT DRIVE Troubleshooting Final Gear Removal Gear Lash Check and Adjustment Final Gear Disassembly Final Gear Assembly DRIVE SHAFT Removal Inspection Installation ELECTRICAL XV500K WIRING DIAGRAM ELECTRIC STARTING SYSTEM STARTING CIRCUIT CUT-OFF SYSTEM Starting Circuit Operation STARTER MOTOR Removal Inspection and Repair STARTER RELAY Inspection STARTING CIRCUIT CUT-OFF RELAY Inspection CHARGING SYSTEM AC GENERATOR AND VOLTAGE REGULATOR Inspection Battery Inspection Stator Coil Inspection Checking the Silicon Rectifier IGNITION SYSTEM Description Operation Sidestand Relay Operation Troubleshooting LIGHTING SYSTEM Lighting Tests and Checks SIGNAL SYSTEM Signal System Tests and Check Flasher Cancelling Unit Switches Battery APPENDICES SPECIFICATIONS General Specification Maintenance Specification CONSUMER INFORMATION GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS CONVERSION TABLES EXPLODED DIAGRAMS Cylinder Head/Valve Cylinder Cam Chain Crankshaft/Connecting Rod/Piston Transmission Middle Gear Front Wheel Front Fork Front Brake Caliper Rear Wheel/Rear Brake Swingarm Final Gear/Drive Shaft Electrical Components LUBRICATION DIAGRAMS CABLE ROUTING Doing Business with RepairManual If you need to speak with us please call 1-800-426-4214 (Monday - Friday / 9am - 2pm EST). ABOUT US - Since 1997 we've been helping vehicle owners find the repair information they need. We specialize in repair manuals, owners manuals and parts manuals. We can help you find the right manual for your motorcycle, ATV, tractor, car or boat. Give us the opportunity to serve you. Learn more about us... ITEM CONDITION - All items are NEW unless otherwise stated in the title or description. If the item says it is USED then expect a used item. If the item says it is a reproduction then that is what you will receive. Please carefully read the description of what you are buying so there are no misunderstandings. PAYMENTS - We accept PAY PAL Payments for eBay transactions and all Credit Cards over the phone. RETURNS - We will gladly accept any non-electronic items if the item is still UNOPENED for a full refund or exchange within 30 days of the date of sale. Buyer responsible for return shipping. Voluntary Returns are processed less all costs/fees incurred and a 20% Restock Fee PROCESSING I HANDLING TIME - Domestic orders usually ship 2 - 4 business days of a cleared payment, excluding weekends & holidays. International orders usually ship 2- 7 business days of a cleared payment, excluding weekends & holidays. TRACKING INFORMATION - Once an order processes, you may see your order details show "Marked As Shipped". Tracking will be automatically provided via the email address on your Pay Pal payment when the system updates, which happens every few hours. COMBINED SHIPPING - RepairManual will happily combined your order to save you on shipping costs. You MUST make a single payment on combined orders. Multiple payments will disqualify you from ANY shipping discounts. CONFIRMED SHIPPING ADDRESS - PLEASE make sure you provide us with an accurate & confirmed shipping address Due to eBay & Pay Pal Policy, as well as our automated shipping system, we can ONLY ship to your CONFIRMED address you provide to us on your Pay Pal payment. DO NOT email and ask us to ship to a different address' We will NOT be able to change shipping addresses. No exceptions. INTERNATIONAL SHIPPING - We are happy to combine multiple item orders for our friends across the world. We will NOT alter the declared value of an item. Please purchase everything you want and wait for an invoice from us. Paying for items individually will disqualify you any combined shipping discounts. GLOBAL SHIPPING PROGRAM - If you select the Global Shipping Program (GSP) that eBay offers, you are agreeing to any terms, policies, rules, fees, costs or other applicable conditions eBay requires, provides or enforces. We have nothing to do with taxes, duties, fees import costs, or surcharges that the GSP may charge. We simply ship your package to the GSP Warehouse in the US and ebay's GSP is responsible from that point forward. If you have questions about GSP. please contact ebay for more details. CANCELLING AN ORDER - If you need to cancel an order call us at 800-426-4214. You must speak with a representative to cancel the order. A voicemail may not be listened to before your order ships. Due to the extremely high level of automation in our shipping system, once an order has been "Marked As Shipped" and/or a 'Tracking Number" has been generated for that order, that transaction can no longer be cancelled. Our shipping system cannot read emails or messages, so please understand that emails or messages may not be seen before your order is electronically processed or physically pulled and packed for shipment. This system operates 24 hours a day. COMMUNICATING WITH RepairManual - PLEASE Do Not try to contact us with messages or notes on your order details, on your pay pal payment or on feedback comments. These forms of communication will NOT be read by us and you will NOT get a response. Message us thru the eBay message system or via email directly. If you need to cancel an order you must call us. CUSTOMER PICK-UP - Certain orders can be picked up at our shop in Weaverville, NC Please contact us to make arrangements. Browse Our Other Listings SPECIAL NOTICE REGARDING COPYRIGHT PROTECTED MATERIALS Motocom, Inc., d/b/a RepairManual offers access to a diverse repair manual library. In-as-much as our roots are grounded in motorcycles and motorcycling, we offer repair manuals relating to cars, trucks, vans, all terrain vehicles, snowmobiles, tractors, and personal watercraft. Two broad classes of repair manuals are offered by RepairManual on Ebay, namely, reproductions of original repair manuals, and original repair manuals, i.e., titles of others, which we purchase new or used from OEMs and publishers via their authorized distribution channels and pass on to you our customers. In connection to our content, we strive to locate, secure and clear the titles we make available to you directly as reproductions. As to the former, namely our reproduction titles, we offer copies of public domain content, more particularly, titles published prior to 1989 and without active copyright. For decades, an outstanding feature distinguishing United States copyright law from that of the rest of the world has been an emphasis on formalities, among other things a requirement that the public be given formal notice of every work in which copyright is claimed. This facet of the law has origins in the original Copyright Act of 1790. and has remained in the successive Act revisions of 1831,1870, 1909,1976 (effective 1978). Many of the formalities under the 1909 and 1976 Acts have been lifted with the accession of the United States to the Berne Convention, via passage of the Berne Convention Implementation Act of 1988. Before 1978, federal copyright was generally secured by the act of publication with notice of copyright, assuming compliance with all other statutory conditions. United States works in the public domain on January 1, 1978 remained in the public domain under the 1976 Copyright Act. As of March 1, 1989, the effective date of the Berne Convention Implementation Act, copyright notice, among other things, was prospectively eliminated as a condition to copyright protection. However, where a copyright notice is required, essentially for all published Pre-Beme content, and its omission is not excused, the legal consequence is to inject the work into the public domain. In connection to our business, namely the offering of manuals and parts, we by necessity make use of trademarks and/or trade dress of others to describe the items we offer. In doing so, no representation of affiliation, association or the like is intended, unless otherwise stated. Moreover, we are in fact owners of intellectual property, property that is a valuable asset to our business. If you are a copyright owner we ask that you please contact Mr. Lenard Nelson at 1-828-284-0944 (Monday - Friday / 9am - 5pm EST) to answer any questions or remedy any trademark or copyright concerns. Thank you.

Price: 32.95 USD

Location: Weaverville, North Carolina

End Time: 2024-04-23T12:54:13.000Z

Shipping Cost: 7.07 USD